Step 1:
Turn the machine off from the main power point and fit your tag??? Out of Order??? , to avoid someone can try to use the machine during your machinery maintenance procedure.
Step 2:
Open all the cover (and remove if required) at the top of the machine to verify conditions of the blades and punch.
- Guillotine blades: if these blades are damage, they must be rotate or taken for resharpening.
- Don’t forget to put a warning to avoid the machine can be used without the guillotine blades during resharpening period.
Step 3:
- Punch: this must be check for any damage on the male and female side.
- Replace the punch if necessary.
- Rod cut blades: verify its conditions
- Angle cut blades : verify its conditions
Step 4:
Pedal:
- Check the conditions of the pedal cable.
- Replace if it is in poor conditions or repair it if possible to do so.
- Clean the pedal.
Step 5:
Open the lower cover and check for any oil leaking.(Pump enclose)
- Check level of hydraulic oil.
- Clean all the enclosed area around the hydraulic pump.
- Check all hydraulic hose for, leaking, damage, tear or wear.
- Repair immediately any existing leaking.
- Put back all the lower cover
Step 6:
Lubrication
- Lubricate the machine in all its lubrication point.
- General purpose grease should be use it.
- To lubricate you must consider an average of 120 hours of use.
- Verify conditions of components to lubricate before lubricating.
- Some point could require weekly lubrication.
Step 7:
Electric.
- Check the main power cable for its conditions. If it is damaged, must be replaced.
- Verify conditions of all external switches.
- All switch with damage must be repair or replace it.
- Check conditions of all limit switches. They must be strong in position. A loose or damage limit switch can generate a continuous fault on the machine.
Step 8:
Put all cover back and plug the machine on its power point.
Step 9:
Take some piece of metal, flat off cuts, and test the machine.
Step 10:
Ask to the operator for any possible unusual sound or possible fault.
Step 11:
Clean exterior of the machine. Avoid scrap metal can be stored on top of the machine
Step 12:
Report activity in your lodge document
Date issue; 25.08.15
Date review
Author: Mengsolutions
